Hardness tester for steering wheels

The Hardness Tester for Steering Wheels is specifically designed to evaluate the comfort and tactile feel of automotive steering wheels. It measures the elasticity and softness of steering wheel materials to ensure compliance with premium comfort standards. This device has been adopted by multiple European automotive manufacturers and is compatible with most passenger car steering wheels. Optional center positioning and auxiliary support brackets enable accurate measurement on irregular-shaped steering wheels.
Application
(1) Steering wheel material testing: leather, PUR foam, composite materials.
(2) Automotive interior tactile assessment: evaluate touch and comfort of steering wheels in passenger and luxury vehicles.
(3) Product R&D and quality control: new material formulation optimization and batch consistency verification.
(4) Comfort evaluation: ensure ergonomic grip and tactile satisfaction.
(5) Multi-model compatibility: supports various diameters, thicknesses, and structures of steering wheels.
(6) Standardized measurement: suitable for fast hardness and elasticity testing on production lines.
(7) Reference industry usage: steering wheel tactile R&D and quality control.
Standards
(1) PV 3931 – Steering Wheel Hardness Testing Standard.
Note: Can be combined with internal manufacturer standards in accordance with PV 3931.
Parameters
| Parameter | Specification | Description |
|---|---|---|
| Instrument Size | 160 × 70 × 40 mm | Portable and easy to operate |
| Instrument Weight | 0.37 kg | Handheld, lightweight |
| Test Spring Force | 806.5 mN | Provides standardized applied force |
| Contact Pressure | 1 kg mN | Pressure applied when contacting steering wheel |
| Test Needle Diameter | Ø 5.0 mm (spherical) | Compliant with PV 3931 standard |
| Measurement Spacing | 2.5 mm | Standardized sampling interval |
| Material | Aluminum alloy / Plastic | High-strength lightweight construction |
| Display | LCD digital | Direct display of measurement values |
| Battery Type | 3.6 V Li-ion / AA | Replaceable battery |
| Data Storage | 300 records | Saves measurement results |
| Data Interface | RS 232 | Compatible with HardTest software |
Features
(1) Dedicated steering wheel testing: accurately measures automotive steering wheel surfaces.
(2) Optional positioning brackets: center and auxiliary supports ensure stability for irregular shapes.
(3) Fast data acquisition and storage: LCD display, 300 data points, exportable via interface.
(4) Standard compliance: meets requirements for multiple automotive OEM R&D and quality control.
(5) Portable operation: handheld and convenient for lab and production use.
(6) Comfort and tactile evaluation: measures hardness to assist ergonomic grip assessment.
Test Procedures
(1) Secure the steering wheel on the positioning bracket to prevent movement.
(2) Mount the tester on the center support bracket, ensuring the test needle contacts the wheel surface.
(3) Turn on the device; the LCD displays the initial state.
(4) Gently apply pressure to ensure vertical contact between needle and wheel surface.
(5) Record hardness readings or transfer data via RS 232 to a computer for analysis.
(6) After testing, turn off the device and store carefully to avoid damage to the needle.
(7) For different materials and thicknesses, perform multiple-point sampling according to PV 3931.
FAQ
1.What is this product?
A handheld instrument for measuring steering wheel hardness and evaluating tactile comfort.
2.What is this product used for?
To assess steering wheel material elasticity and softness, ensuring ergonomic grip and premium tactile feel.
3.What is the working principle?
A spring-loaded spherical needle contacts the steering wheel surface, measuring resistance and material rebound to determine hardness.
4.Why is this product important?
It ensures material consistency, comfort, and ergonomic satisfaction for automotive steering wheels.
5.What industries is this product suitable for?
Automotive interior R&D, quality control, and production lines for passenger and luxury vehicles.
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