Aerospace Applications Dynamic cutting test instrument for fluorine-containing wire
Compliance Standards
- SAE AS22759 (Aerospace Fluoropolymer Insulated Wire)
- NAS 3605 (Aerospace Wire Cutting Tests)
- MIL-STD-202 (Electronic Component Testing)
- ISO 19642 (Road Vehicles - Special Tests)
- AMS 3637 (Fluoropolymer Insulation Spec)
Technical Parameters
| Parameter | Specification |
|---|---|
| Cutting Force Range | 0.1-500N (±0.25% FS) |
| Cutting Speed | 0.1-1000mm/s (±0.1%) |
| Vibration Frequency | 10-2000Hz (±0.5Hz) |
| Wire Diameter | AWG 8-40 (0.128-8.252mm) |
| Environmental Range | -65°C to +260°C (±1°C) |
| Cutting Cycles | 1-999,999 (0.1% accuracy) |
Aerospace-Specific Features
- Cryogenic cutting capability (LN2 cooling)
- Vacuum chamber (1×10⁻⁶ Torr)
- Pyrolysis gas analysis (FTIR)
- Atomic oxygen resistance test
- Arc tracking detection (AS4373)
Test Capabilities
| Test Mode | Standard | Measurement |
|---|---|---|
| Dynamic Shearing | NAS 3605-7 | Cut force vs velocity |
| Vibration Fatigue | MIL-STD-202G | Cycles to insulation breach |
| Thermal Cycling | AMS 3637 | Cold weld formation |
Measurement System
- Laser micrometry (1μm resolution)
- High-speed IR thermography
- Partial discharge detection (2pC sensitivity)
- 3D surface profilometry
Safety Systems
- HEPA/activated carbon fume filtration
- HF gas detection alarm
- Automatic inert gas purge
- Laser safety interlocks
Space-Grade Options
- UV/VUV radiation chamber
- Micrometeoroid impact simulation
- Atomic oxygen generator
- Outgassing measurement (ASTM E595)
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