Syringe Sealing Positive Pressure Tester
The Syringe Sealing Positive Pressure Tester is a precision instrument designed to evaluate the tight-fitting performance of disposable syringes. It uses a combination of intelligent manipulator, force measurement system, and distance measurement mechanism to accurately detect potential leakage under positive and negative pressure conditions. The device ensures compliance with syringe sealing standards and supports quality control and R&D applications in medical device production.
Application
This tester is suitable for evaluating a wide range of medical devices with Luer-type and non-Luer connections, including:
(1) Disposable syringes of various capacities (1–200 mL) – testing piston and barrel sealing integrity.
(2) Infusion and injection systems – verifying leakage under positive and negative pressure conditions.
(3) Catheters – ensuring connection sealing under axial and lateral forces.
(4) Blood transfusion sets – testing reliability of sealing components under pressurized conditions.
(5) Production line quality control – confirming consistent tight-fitting performance across batches.
(6) Research and development – assessing new syringe and piston designs for leak prevention.
Standards
The tester complies with the following domestic and international standards:
(1) GB/T 15810-2001: Disposable sterile syringes (China)
(2) YY/T 0909-2013: Standard for disposable medical syringes (China)
(3) ISO 7886-1: Sterile hypodermic syringes for single use – Part 1: Syringes for manual use (International)
(4) ISO 7886-2: Sterile hypodermic syringes – Part 2: Syringes for use with injectors (International)
Features
(1) Intelligent manipulator with CPU, motherboard, LCD display, and keyboard control.
(2) Force measurement and distance monitoring for precise evaluation.
(3) Supports both positive and negative pressure tests.
(4) Adjustable lateral force, axial pressure, nominal capacity, and test time.
(5) Real-time monitoring and reporting, suitable for both laboratory and production environments.
(6) User-friendly interface for easy parameter setup and test execution.
Parameters
| Parameter | Specification |
|---|---|
| Lateral force | 0.25 – 3.00 N, error ≤ ±0.5% |
| Axial pressure | 100 – 400 kPa, error ≤ ±2% |
| Nominal capacity | 1 – 200 mL (optional) |
| Test time | 0 – 9999 s, adjustable |
| Working temperature | 5 – 40 ℃ |
| Relative humidity | 45 – 80% |
| Standards compliance | GB/T 15810-2001, YY/T 0909-2013, ISO 7886-1, ISO 7886-2 |
Accessories
(1) Intelligent manipulator – 1 set
(2) Force measurement mechanism – 1 set
(3) Distance measuring group – 1 set
(4) Printer – 1 set
(5) Operation manual – 1 set
(6) Power cable – 1 set
Test Procedures
(1) Fill the syringe with nominal water volume.
(2) Apply specified axial pressure and lateral force on the piston for 30 seconds; ensure no leakage between piston and barrel.
(3) Apply 88 kPa negative pressure for 60 ± 5 seconds; ensure no air leakage and the piston remains securely engaged with the plunger rod.
(4) Monitor the readings and record results for quality assessment.
(5) Adjust parameters as needed for different syringe sizes and capacities.
Maintenance Information
(1) Keep the device clean and free from water and dust contamination.
(2) Inspect manipulators and force sensors regularly for wear or damage.
(3) Calibrate pressure and force sensors periodically to maintain test accuracy.
(4) Store in a dry and stable environment.
(5) Follow electrical safety precautions during operation.
FAQ
1. What is the core advantage of this product?
The core advantage of the Syringe Sealing Positive Pressure Tester lies in its precise evaluation of syringe sealing performance under both positive and negative pressure conditions. By integrating an intelligent manipulator with force and distance measurement systems, it can accurately identify potential leakage at the piston–barrel interface.
2. Are the test results reliable?
Yes. The tester controls axial pressure, lateral force, and test duration within defined accuracy limits, while real-time force and displacement monitoring ensures stable and repeatable test conditions. This provides consistent and dependable results for both quality control and R&D use.
3. Which international or industry standards does it comply with?
The instrument complies with GB/T 15810-2001 and YY/T 0909-2013. as well as international standards ISO 7886-1 and ISO 7886-2 for sterile hypodermic syringes.
4. Why is this product important?
Syringe sealing performance directly affects dosing accuracy and patient safety. This tester is important because it verifies the integrity of the piston and barrel under pressurized conditions, helping prevent liquid or air leakage during clinical use and ensuring regulatory compliance.
5. Which fields is this product suitable for?
The tester is suitable for medical device manufacturers, syringe and infusion system production lines, quality inspection laboratories, and research and development departments involved in the design and verification of disposable syringes and related medical devices.
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