Single particle mechanical properties tester
Standard
- ISO 13314 (Mechanical testing of metals – Instrumented indentation test for hardness and materials parameters)
- ASTM E9 (Standard test methods of compression testing of metallic materials at room temperature)
- GB/T 21838.4 (China’s national standard for metal materials – Hardness and test methods)
- IEC 62660-2 (Secondary lithium-ion cells – Reliability and abuse testing)
Product Advantages
- Nanoscale Precision
- 0.01μm displacement resolution and ±0.1% force accuracy for capturing sub-micron deformation in electrode particles.
- 100N load cell with ultra-low noise floor (0.001N resolution) for fragile material testing.
- Real-Time Morphological Analysis
- Integrated optical microscope: 1,000x magnification with coaxial LED illumination for live particle compression imaging.
- AI-assisted fracture detection: Automatically identifies stress-strain curve inflection points (R² > 0.998 accuracy).
- Multi-Modal Testing
- Control modes: Displacement-controlled (0.1–100μm/s) or force-controlled (0.01–100N) operation.
- Custom protocols: Lithium-ion particle-specific testing (e.g., SEI layer adhesion, delamination resistance).
- Smart Data Ecosystem
- Cloud-connected software: Stores 1M+ data points with spectral analysis tools (FFT, wavelet transforms).
- API integration: Export results to COMSOL/MATLAB for multi-physics simulations.
- Industrial Durability
- Vibration-damped frame: Isolates 200Hz environmental noise for sub-micron stability.
- Self-cleaning indenter: CO₂ laser ablation prevents cross-contamination between tests.
Product Features
- Optical System:
- Microscope: 1,000x magnification, 0.5μm depth of field, 16:9 HD video output.
- LED illumination: Adjustable intensity (0–10,000 lux) with polarizing filter for specular reflection reduction.
- Actuation System:
- Piezoelectric stage: 100mm x 100mm x 50mm travel range, 0.01μm closed-loop resolution.
- Indenter options: Berkovich, Vickers, and flat punch geometries (diamond/sapphire tips).
- Control Panel:
- 10.1" capacitive touchscreen with live stress-strain curves and 3D force mapping.
- Embedded software: Auto-generates reports with Young’s modulus, hardness, and fracture toughness.
- Safety Features:
- Emergency ejection, over-force shutdown, and anti-tip base (4-point leveling).
- Calibration:
- NIST-traceable standards: Tungsten carbide hardness block (1,500 HV) and laser interferometer.
Technical Parameters
| Specification | Details |
|---|---|
| Force Range | 0.01–100N (100N load cell, ±0.1% accuracy) |
| Displacement Resolution | 0.01μm (piezoelectric stage) |
| Loading Rate | 0.1–100μm/s (displacement-controlled) |
| Microscope Resolution | 0.5μm (optical), 10nm (digital zoom) |
| Data Acquisition | 1MHz sampling rate, 16-bit ADC |
| Temperature Stability | 20–25°C (±0.1°C via Peltier control) |
| Power Requirements | 100–240V AC, 50/60Hz, 600W |
| Footprint | 600mm (L) x 500mm (W) x 800mm (H) |
| Weight | 80kg (net) / 100kg (with accessories) |
Accessories Included
- Indenter Kit – Berkovich, Vickers, and flat punch indenters (diamond/sapphire).
- Calibration Set – NIST-traceable hardness block and laser interferometer.
- Particle Handling – Vacuum chuck with anti-static coating, 50mm Petri dishes.
- Software License – Lifetime access to NanoMechanica Pro (cloud-connected with COMSOL/MATLAB API).
- Installation & Training – On-site setup by certified engineers + 16hrs virtual training for operators.
Single particle mechanical properties test system Display:
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