Unglazed ceramic tile wear tester
Standard
- GB/T 3810.6-2016 (China’s regulatory standard for wear resistance testing of unglazed bricks and mosaics)
- ISO/DIS 10545-6 (International standard for abrasion resistance testing of unglazed ceramic tiles)
- ASTM C1243 (Standard test method for resistance to abrasion of resilient floor coverings using an abraser with rotating cylindrical drums)
Product Advantages
- Precision Abrasion Control
- 75rpm steel wheel rotation with ±0.5rpm accuracy for consistent wear patterns (per GB/T 3810.6).
- Automated abrasive feed: 100g/100r ±10g sand delivery system for repeatable testing.
- Universal Compliance
- Preloaded test protocols for GB/T 3810.6, ISO 10545-6, and ASTM C1243 standards.
- Sample flexibility: Accepts tiles up to 300mm x 300mm (12" x 12") with thicknesses from 5mm to 20mm.
- High-Speed Data Acquisition
- 10kHz sampling rate captures wear progression in real time, critical for analyzing surface degradation under cyclic loading.
- User-Centric Design
- 7" HMI touchscreen with multi-language interface (EN/DE/ZH/ES/FR) and one-touch test report generation (PDF/CSV).
- Modular design for quick-change steel wheels and abrasive hoppers.
- Industrial Durability
- AISI 304 stainless steel chassis with anti-vibration mounting and IP54 dust/water resistance.
Product Features
- Abrasion System:
- Steel wheel: Ø200mm x 50mm (AISI 1045 carbon steel, 60 HRC hardness).
- Abrasive feed: 100g/100r ±10g sand delivery (calibrated per GB/T 3810.6).
- Load application: 1000g ±1g counterweight for standardized pressure on tile surface.
- Control System:
- PLC automation with PID closed-loop control maintains ±0.5rpm speed accuracy.
- 7" touchscreen with embedded test protocols for GB/T 3810.6 and ISO 10545-6.
- Data Analytics:
- Built-in software calculates abrasion resistance index (ARI), mass loss (g), and surface roughness (Ra).
- Exportable reports with wear progression curves and compliance certifications.
- Sample Handling:
- Vacuum suction system for secure tile fixation (300mm x 300mm max).
- Adjustable tile thickness accommodation (5mm–20mm).
- Safety Features:
- Dual-channel emergency stop, overload protection (150% F.S.), and HEPA-filtered dust extraction.
Technical Parameters
| Specification | Details |
|---|---|
| Steel Wheel | Ø200mm x 50mm (AISI 1045 steel, 60 HRC) |
| Rotation Speed | 75rpm ±0.5rpm (adjustable via servo motor) |
| Abrasive Feed | 100g/100r ±10g (calibrated per GB/T 3810.6) |
| Sample Size | 300mm x 300mm (max) / 5mm–20mm (thickness) |
| Load Application | 1000g ±1g counterweight |
| Measurement Accuracy | ±0.1g mass loss / ±0.5μm surface roughness |
| Power Requirements | 110V/220V AC, 50/60Hz, 600W |
| Operating Temperature | 15–35°C (±1°C stability) |
| Footprint | 800mm (L) x 600mm (W) x 1,200mm (H) |
| Weight | 120kg (net) / 150kg (with abrasive system) |
Accessories Included
- Steel Wheel Set – Ø200mm x 50mm AISI 1045 steel wheels (60 HRC hardness).
- Abrasive Kit – 25kg silica sand (GB/T 3810.6 compliant, 0.1–0.5mm particle size).
- Calibration Tools – NIST-traceable mass set and surface roughness comparator.
- Software License – Lifetime access to AbrasionLab Pro (cloud-connected with API for integration with LabVIEW/MATLAB).
- Installation & Training – On-site setup by certified engineers + 16hrs virtual training for operators.
Unglazed ceramic tile wear tester Display:
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