Metal wire winding testing machine
Standard
- GB/T 2976 (Chinese national standard for metal wire winding tests)
- GB/T 4909.7 (Chinese standard for bare wire winding trials)
- ISO 7802:2013(E) (International standard for metallic wire winding methodologies)
- ISO 4101 (Specific to cold-drawn steel wires for elevator rope applications)
Product Advantages
- Precision Winding Control
- 1–5 RPM adjustable speed: Mimics real-world winding dynamics.
- ±0.5mm wheel diameter accuracy: Ensures consistent coil spacing.
- High-Load Capacity
- 190Nm torque output: Simulates extreme tensile loads.
- 0–137Kg damping system: Replicates elevator rope stress scenarios.
- Adaptability
- Interchangeable wheels: 50–300mm diameters for diverse material specs.
- Pneumatic clamping: 0.4–0.7MPa adjustable pressure for slip-free testing.
- User-Centric Design
- 4.3" touchscreen: Intuitive interface with EN/DE/ZH/ES/FR language support.
- Cycle counter: Auto-stops at 1–999,999预设 cycles.
- Industrial Robustness
- Hardened steel frame: Resists deformation under 190Nm loads.
- Sealed bearings: Maintenance-free operation for 10,000+ hours.
Product Features
Testing System
- Winding Mechanism:
- Precision gearbox: 1–5 RPM variable speed control.
- ±0.5mm wheel accuracy: Laser-calibrated mandrels.
- Damping System:
- Magnetorheological fluid: Adjustable torque (0–190Nm) with 0.1Nm resolution.
- Thermal compensation: Maintains torque stability at 150°C.
Control & Safety
- HMI Interface:
- Real-time graphs: Displays torque vs. cycles.
- Data export: CSV/PDF reports with batch traceability.
- Sensors:
- Load cell: 200Kg capacity (±0.2% accuracy).
- Proximity switches: Auto-detects wire breakage.
Pneumatic System
- Air Clamping:
- 0.4–0.7MPa adjustable pressure: Holds 0.3–12mm wires.
- Self-centering jaws: Eliminates slippage during high-speed winding.
Technical Parameters
| Specification | Details |
|---|---|
| Power Supply | AC 220V/50Hz, 1.5kW |
| Winding Speed | 1–5 RPM (±0.1 RPM resolution) |
| Wheel Diameter Range | 50–300mm (±0.5mm accuracy) |
| Max. Torque | 190Nm (adjustable damping) |
| Pneumatic Pressure | 0.4–0.7MPa (filtered, regulated) |
| Sample Diameter | 0.3–12mm (carbon/stainless steel) |
| Cycle Capacity | 1–999,999 (auto-stop at preset) |
| Footprint | 800mm (L) x 600mm (W) x 1,500mm (H) |
| Weight | 120kg (net) / 150kg (with accessories) |
Accessories Included
- Winding Wheel Kit – 50–300mm diameters (laser-calibrated).
- Damping Fluid – 1L bottle of magnetorheological fluid.
- Calibration Tools – NIST-traceable torque wrench and micrometer.
- Software License – Lifetime access to WindingTest Pro (cloud-connected with API for integration with QMS systems).
- Installation & Training – On-site setup by certified engineers + 16hrs virtual training for operators.
- Documentation – Multilingual user manual and ISO 7802:2013 compliance guide.
Metal wire winding testing machine Display:
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