Rubber hose wear testing machine
Standard
- GB/T 2721-2007 (China’s national standard for rubber hose abrasion resistance)
- ISO 6945:1991 (International standard for hose cladding wear determination)
- EN ISO 6945-1996 (European standard for hose outer coating durability)
- KS M ISO 6945-2013 (Korean industrial standard for hose abrasion testing)
Product Advantages
- Multi-Application Flexibility
- Universal compatibility: Tests hydraulic hoses, fabric-reinforced tubes, and flat plates.
- Adjustable load/stroke: Customizable 50N–150N pressure and 5–100mm stroke for diverse testing needs.
- Precision Engineering
- 0.1mm stroke resolution: Ensures repeatable abrasion patterns.
- 1–120 RPM speed control: Adapts to ASTM, ISO, and custom protocols.
- High-Throughput Design
- Multi-station testing: Simultaneously evaluate up to 4 hoses (expandable to 8).
- Quick-change fixtures: Reduces downtime between sample batches.
- User-Centric Operation
- 7" touchscreen: Intuitive interface with multi-language support (EN/DE/ZH/ES/FR).
- Auto-calibration: Verifies load/stroke accuracy before each test.
- Industrial Durability
- Stainless steel construction: Corrosion-resistant with 10-year lifespan.
- Low-noise operation: <65dB for lab environments.
Product Features
Abrasion Testing System
- Reciprocating Carriage:
- Adjustable stroke: 5–100mm (±0.1mm accuracy) for tailored testing.
- Variable speed: 1–120 RPM (0.1 RPM resolution) matches global standards.
- Pressure Application:
- Pneumatic loader: Applies 50N/100N/150N static pressure (customizable to 200N).
- Load cell feedback: Real-time force monitoring (±0.1N resolution).
Sample Fixturing
- Modular Test Stations:
- 4 standard stations: Expandable to 8 for high-volume labs.
- Quick-lock clamps: Secures hoses from 6mm to 50mm OD.
Data Acquisition
- Sensors:
- Cycle counter: Tracks 1–999,999 cycles with interruptible memory.
- Weight comparator: Pre/post-test mass analysis (0.001g accuracy).
- Software:
- HoseWear Pro: Auto-generates GB/T 2721-2007/ISO 6945 reports.
- Spectral analysis: Identifies wear patterns via FFT (Fast Fourier Transform).
Safety Systems
- Emergency stop: Instantly halts reciprocation during malfunctions.
- Overload protection: Deactivates machine if forces exceed 160N.
Technical Parameters
| Specification | Details |
|---|---|
| Test Stations | 4 (standard), expandable to 8 |
| Reciprocating Speed | 1–120 RPM (±0.1 RPM accuracy) |
| Cycle Stroke | 5–100mm (±0.1mm adjustable) |
| Static Pressure | 50N/100N/150N (customizable to 200N) |
| Power Requirements | 220V/50Hz, 800W (single-phase) |
| Footprint | 1,200mm (L) x 800mm (W) x 1,500mm (H) |
| Weight | 150kg (net) / 180kg (with accessories) |
Accessories Included
- Hose Clamps – Quick-release fixtures for 6–50mm OD hoses.
- Calibration Tools – NIST-traceable force gauge and laser interferometer.
- Abrasive Media – 10-pack of ISO-standard sandpaper discs.
- Software License – Lifetime access to HoseWear Pro (cloud-connected with API for integration with QMS systems).
- Installation & Training – On-site setup by certified engineers + 16hrs virtual training for operators.
- Documentation – Multilingual user manual and GB/T 2721-2007 compliance guide.
Rubber hose wear testing machine Display:
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