Rubber hose outer coating wear testing machine

Standard
- GB/T 12721-2007 (China’s national standard for rubber hose abrasion resistance)
- ISO 6945:1991 (International standard for hose cladding wear determination)
- EN ISO 6945-1996 (European standard for hose outer coating durability)
- KS M ISO 6945-2013 (Korean industrial standard for hose abrasion testing)
- DS/ISO 6945-1984 (Danish standard for wear resistance of hose cladding)
Product Advantages
- Multi-Standard Compliance
- Universal calibration: Meets GB/T, ISO, EN, KS, and DS requirements in a single platform.
- 50N±0.5N precision: Ensures repeatable static pressure application.
- Customizable Testing
- 13 mandrel diameters: From 5mm to 51mm for diverse hose specifications.
- Adjustable cycles: Programmable up to 999,999 cycles for long-term simulations.
- High-Precision Engineering
- 1.25Hz reciprocation: 45 RPM motion replicates real-world abrasion patterns.
- 200mm stroke: Covers full hose width for even wear distribution.
- User-Centric Design
- 7" touchscreen: Intuitive interface with multi-language support (EN/DE/ZH/ES/FR).
- Quick-swap mandrels: Changes diameters in <2 minutes without tools.
- Industrial Durability
- Stainless steel construction: Corrosion-resistant with 10-year lifespan.
- Low-noise operation: <60dB for lab environments.
Product Features
Abrasion Testing System
- Reciprocating Carriage:
- 200mm stroke: Linear motion system with ±0.1mm accuracy.
- 1.25Hz frequency: 45 RPM speed for accelerated wear testing.
- Pressure Application:
- Pneumatic loader: Applies 50N±0.5N static pressure (other pressures customizable).
- Load cell feedback: Real-time force monitoring (±0.1N resolution).
Sample Fixturing
- Adjustable Mandrels:
- 13 diameters: 5mm–51mm (optional triple-set or custom sizes).
- Quick-lock clamps: Secures hoses without axial movement.
Data Acquisition
- Sensors:
- Cycle counter: Tracks 1–999,999 cycles with interruptible memory.
- Weight comparator: Pre/post-test mass analysis (0.001g accuracy).
- Software:
- HoseWear Pro: Auto-generates GB/T 12721-2007/ISO 6945 reports.
- Spectral analysis: Identifies wear patterns via FFT (Fast Fourier Transform).
Safety Systems
- Emergency stop: Instantly halts reciprocation during malfunctions.
- Overload protection: Deactivates machine if forces exceed 60N.
Technical Parameters
Specification | Details |
---|---|
Reciprocating Frequency | 1.25Hz (45 RPM) |
Cycle Stroke | 200mm (±0.1mm accuracy) |
Static Pressure | 50N±0.5N (customizable to 200N) |
Mandrel Length | 150mm (stainless steel) |
Mandrel Diameters | 5–51mm (13 options, custom sizes available) |
Power Requirements | 220V/50Hz, 600W (single-phase) |
Footprint | 800mm (L) x 600mm (W) x 1,200mm (H) |
Weight | 90kg (net) / 110kg (with accessories) |
Accessories Included
- Mandrel Kit – 13 diameters (5–51mm) with quick-lock clamps.
- Calibration Tools – NIST-traceable force gauge and laser interferometer.
- Abrasive Media – 10-pack of ISO-standard sandpaper discs.
- Software License – Lifetime access to HoseWear Pro (cloud-connected with API for integration with QMS systems).
- Installation & Training – On-site setup by certified engineers + 8hrs virtual training for operators.
- Documentation – Multilingual user manual and GB/T 12721-2007 compliance guide.
Rubber hose outer coating wear testing machine Display:
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