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Automotive Wire Markings Durability Tester

Automotive Wire Markings Durability Tester

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Automotive Wire Markings Durability Tester

Compliance Standards

  • ISO 6722 (Road Vehicle Cable Markings)
  • SAE J1128 (Battery Cable Identification)
  • GM 9111P (Abrasion Resistance)
  • Ford WSS-M99P9999-A1
  • ASTM D3359 (Adhesion Testing)

Key Features

  • Multi-mode abrasion testing (linear/rotary)
  • Chemical resistance evaluation module
  • UV aging simulation chamber
  • Automated optical recognition system
  • OEM-specific test protocol library

Test Capabilities

Test TypeStandardParameters
Tape AdhesionASTM D335910mm tape pull-off
Wet AbrasionGM 9111P1kg weight, 1000 cycles
Chemical ExposureSAE J112824h oil immersion

Measurement System

  • 5MP CMOS camera (0.01mm² resolution)
  • Spectrophotometric color analysis
  • Laser surface profilometer
  • Automatic wear depth measurement

Standard Configuration

  • Motorized abrasion head (CS-10/CS-17)
  • Adjustable wire clamping system
  • Chemical test bath kit
  • MarkingScan Pro software

Automotive Options

  • High-pressure washer simulation
  • Cryogenic spray module (-40°C)
  • Road salt slurry testing
  • Automated sample feeder

Safety Systems

  • Emergency stop with brake
  • Chemical splash guard
  • Over-travel limit switches
  • Fume extraction system


Test Protocol Example (ISO 6722)

  1. Mount 500mm wire sample
  2. Apply 5N abrasion force
  3. Run 1000 cycles @60 cycles/min
  4. Measure color contrast ΔE ≤2.0
  5. Verify legibility under 200lx light

Maintenance Requirements

  • Weekly abrasion wheel inspection
  • Monthly camera calibration
  • Annual load cell verification
  • 500h chemical bath replacement



Main Parameters:

1. Friction speed: 10 - 40 C.P.M, adjustable as desired. 2. Friction distance: 250mm 3. Load: According to ISO19642: 10±1N 4. Wool felt: According to ISO19642: 50X50X3mm, (75% wool, 25% fiber) 5. Test groups: Three groups, which can test three samples simultaneously. 6. Spare parts: 15 pieces of wool felt (50X50X3mm (75% wool, 25% fiber)) 7. Counter: Six - digit, up to 999999 8. Motor: 40W 9. Power supply: 220V/50Hz


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