Vibration and Abrasion Resistance Tester for Automotive Wire-to-Wire
Compliance Standards
- USCAR-2 (Electrical Connector Test Standard)
- ISO 20653 (Road vehicles - Degrees of protection)
- SAE J2030 (High Voltage Automotive Connectors)
- LV 214 (Automotive Connection Systems)
- JASO D609 (Japanese Automotive Connector Standard)
Dual-Action Test Capabilities
| Vibration Profile | Abrasion Mechanism | Combined Effects |
|---|---|---|
| • Frequency: 5-2000Hz • Acceleration: 100m/s² max • Displacement: ±10mm | • 6-axis relative motion • 0-50N contact force • 0-120 cycles/min | • Simultaneous vibration + abrasion • Temperature cycling (-40°C to +150°C) • Humidity control (10-95% RH) |
Technical Parameters
| Parameter | Vibration | Abrasion |
|---|---|---|
| Force Resolution | ±0.01m/s² | ±0.1N |
| Frequency Accuracy | ±2% | ±0.5% |
| Max Velocity | 2m/s | 1.5m/s |
| Test Duration | 1-999h (combined modes) | |
| Power Supply | 3PH 400VAC ±10% 50/60Hz | |
Automotive-Specific Features
- Connector mating/demating simulation (1000+ cycles)
- Real-time contact resistance monitoring (μΩ level)
- HVIL (High Voltage Interlock Loop) verification
- Seal integrity test during motion cycles
Monitoring System
| Parameter | Method | Accuracy |
|---|---|---|
| Contact Resistance | 4-wire Kelvin | ±0.5% |
| Insulation Resistance | DC 1000V | ±1% |
| Vibration Spectrum | 3-axis FFT analysis | ±1% |
Standard Fixtures
- Multi-pin connector adapters (2-120 pins)
- Automotive-grade abrasion media set
- IP6K9K dust/water protection test kit
- HV arc tracking detection module
OEM-Specific Options
- GM 3191-compliant test sequences
- Ford WSS-M99P9999-A1 profiles
- Tesla HV connector test package
- Autonomous vehicle vibration profiles
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